System and method for forming metal interconnection in image sensor

ABSTRACT

A method for forming a metal interconnection in an image sensor includes forming a first interlayer dielectric (ILD) layer having a contact plug over a substrate, forming a diffusion barrier layer over the first ILD layer, performing a forming gas annealing, forming a second ILD layer over the diffusion barrier layer, etching the second ILD layer and the diffusion barrier layer to form a trench, forming a conductive layer to fill the trench, and planarizing the conductive layer to form a metal interconnection electrically connected to the contact plug

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 11/641,788, entitled “Method for Forming Metal Interconnection In Image Sensor,” filed Dec. 20, 2006, now U.S. Pat. No. ______, which, in turn, claims priority of Korean patent application number 10-2005-0134203, filed on Dec. 29, 2005, both which are incorporated by reference in their entireties.

BACKGROUND OF THE INVENTION

The present invention relates to a method for fabricating an image sensor, and more particularly, to a method for forming a metal interconnection in an image sensor.

An image sensor is a device for converting one or two- or higher-dimensional optical image into an electrical signal. The image sensor is mainly classified into a camera tube and a solid-state image sensor. The camera tube has been widely used in layer, control, recognition, etc, employing an image processing technology on the basis of a television, and its application technology has been developed. As the solid-state image sensor, which comes into a market currently, there are metal oxide semiconductor (MOS) image sensors and charge coupled devices (CCDs).

The CMOS image sensor converts an optical image into an electrical signal using a CMOS fabrication technology, and employs a switch mode to detect outputs one by one using MOS transistors which are made as many as the number of pixels. In particular, the CMOS image sensor has advantages in that a driving mode is simple, various scanning modes can be embodied, and a signal processing circuit can be integrated into a single chip, which can miniaturize a chip. In addition, the CMOS image sensor is inexpensive and consumes a low power, because of utilizing a compatible CMOS technique.

Recently, to reduce a noise, various attempts have been made to reduce an interlayer thickness between metal interconnections in fabricating an image sensor. One of them is to form a copper (Cu) interconnection using damascene process. The reason is that the copper has excellent interconnection characteristic in spite of relatively small thickness because it has a lower electrical conductivity than aluminum (Al).

In the method for fabricating the image sensor using the copper interconnection, an annealing process is additionally performed using a forming gas for reducing a dark current in a device after a padding process. Generally, the dark current characteristic can be reduced if the annealing process is performed at a high temperature of 400° C. or higher. This characteristic can be understood from Fick's diffusion equation as below.

C(x,t)=erfc(x/(4Dt)^(1/2))   [Diffusion Equation]

D=D _(o)*exp(−E _(a) /kT)

where D, t, C, E_(a) denote diffusion coefficient, time, concentration, and activation energy, respectively.

However, it may be difficult to perform the annealing process at a high temperature of 450° C. or higher due to a thermal degradation of the copper interconnection.

SUMMARY OF THE INVENTION

Embodiments of the present invention are directed to provide a method for forming a metal interconnection in an image sensor, which can secure thermal stability of a metal interconnection and improve dark current characteristic.

In accordance with an aspect of the present invention, there is provided method for forming a metal interconnection in an image sensor, including: forming a first interlayer dielectric (ILD) layer having a contact plug over a substrate; forming a diffusion barrier layer over the first ILD layer; performing a forming gas annealing; forming a second ILD layer over the diffusion barrier layer; etching the second ILD layer and the diffusion barrier layer to form a trench; forming a conductive layer to fill the trench; and planarizing the conductive layer to form a metal interconnection electrically connected to the contact plug.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A to 1D illustrate cross-sectional views of a method for forming a metal interconnection in an image sensor in accordance with a preferred embodiment of the present invention.

DESCRIPTION OF SPECIFIC EMBODIMENTS

FIGS. 1A to 1D illustrate cross-sectional views of a method for forming a metal interconnection in an image sensor in accordance with a preferred embodiment of the present invention. Referring to FIG. 1A, a first interlayer dielectric (ILD) layer 12 is formed on a substrate 11. Herein, although not shown, the substrate 11 includes a device isolation structure and a transistor.

The first ILD layer 12 is selectively etched to form a contact hole 13. Although not shown, a photoresist layer is formed on the first ILD layer 12 and is exposed and developed to form a photoresist pattern exposing a predetermined region where the contact hole 13 will be formed. After forming the contact hole 13 by etching the first ILD using the photoresist pattern as an etch mask, the photoresist pattern is removed using oxygen plasma.

A conductive material is formed to fill the contact hole 13, and thereafter the conductive material is planarized using the first ILD layer 12 as a target, thereby forming a contact plug 14. Here, the contact plug 14 may be formed of tungsten with a Ti/TiN bilayer stacked.

A first diffusion barrier layer 15 is formed on the resultant structure. Herein, the first diffusion barrier layer 15 may be formed of SiC or SiN. Afterwards, a forming gas annealing is performed in a mixture gas ambient of H₂ and N₂ under a condition that a ratio of H₂/N₂ is in the range of approximately 3% to approximately 30%. The annealing process is performed at a high temperature ranging from approximately 400° C. to approximately 600° C. for approximately 10 minutes to approximately 3 hours.

Such a pad annealing process can maximize metal-insulator-metal (MIM) capacitor reliability and device reliability by eliminating side effects in advance which may occur in a subsequent process of the MIM capacitor.

Referring to FIG. 1B, a second ILD layer 16 is formed on the first diffusion barrier layer 15. The second ILD layer 16 is formed of fluorinated silicate glass (FSG) containing nitrogen. In case of using the FSG containing nitrogen, it is possible to improve the dark current characteristic in virtue of high hydrogen concentration because of N—H contained in the FSG thin film. Other dielectric materials, such as a CVD SiOC low-k dielectric material and a spin on dielectric (SOD) low-k dielectric material, can be used as the second ILD layer 16.

N₂+SiH₄+N₂O+SiF₄

SiOF(N, NH)   [Formula 1]

SiH₄+SiF₄+CO₂

SiOF(C)

The dark current characteristics according to a kind of an insulating layer formed through chemical reaction represented as the above formula 1 will be listed as table 1 below.

TABLE 1 Insulating Layer Dark Current SiOF(N, NH)  1~20 code(s) SiOF(C) 15~100 codes

Referring to Table 1, the insulating layer containing N and NH represents dark current of 1 to 20 codes, but the insulating layer containing C represents dark current of 15 to 100 codes. Thus, it is understood that the insulating layer containing N and NH shows excellently low dark current performance.

The process for forming the second ILD layer 16 containing N and NH is performed by mixing N₂, SiH₄, N₂O and SiF₄ as illustrated in formula 1. Specifically, this process may be performed under a pressure ranging from approximately 0.1 Torr to approximately 10 Torr at a flow rate of N₂ ranging from approximately 300 sccm to approximately 3,000 sccm, a flow rate of N₂O ranging from approximately 400 sccm to approximately 2,000 sccm, a flow rate of SiH₄ ranging from approximately 100 sccm to approximately 800 sccm, and a flow rate of SiF₄ ranging from approximately 300 sccm to approximately 1,000 sccm.

Although not shown, a silicon-rich oxide layer may be additionally formed to solve a limitation caused by nitrogen contained in the second ILD layer 16 during photoexposure for forming a trench for metal interconnection. The silicon-rich oxide layer may be formed to a thickness ranging from approximately 500 Å to approximately 2,000 Å.

The second ILD layer 16 is etched to form a first trench 17. To this end, although not shown, a photoresist layer is formed on the second ILD layer 16 and is exposed and developed to form a photoresist pattern exposing a predetermined region where the first trench 17 will be formed. The second ILD layer 16 and the diffusion barrier layer 15 are etched using the photoresist pattern as an etch mask thereby forming the first trench 17 exposing a surface of the contact plug 14. Thereafter, the photoresist pattern is removed using oxygen plasma.

A conductive material is formed to fill the first trench 17. Thereafter, the conductive material is planarized using the second insulating layer as a target, thereby forming a first metal interconnection 18. Herein, the first metal interconnection 18 is formed as a copper interconnection, and a copper diffusion barrier layer may be additionally formed before forming the copper interconnection.

Referring to FIG. 1C, a second diffusion barrier layer 19 is formed on the second ILD layer 16 including the first metal interconnection 18. The second diffusion barrier layer 19 may be formed of the same material as the first diffusion barrier layer, e.g., SiC or SiN.

A third ILD layer 20 is formed on the second diffusion barrier layer 19. The third ILD layer 20 is also formed of the FSG containing nitrogen like the second ILD layer 16. To this end, the process of forming the third ILD layer 20 is performed by mixing N₂, SiH₄, N₂O and SiF₄. pecifically, this process may be performed under a pressure ranging from approximately 0.1 Torr to approximately 10 Torr at a flow rate of N₂ ranging from approximately 300 sccm to approximately 3,000 sccm, a flow rate of N₂O ranging from approximately 400 sccm to approximately 2,000 sccm, a flow rate of SiH₄ ranging from approximately 100 sccm to approximately 800 sccm, and a flow rate of SiF₄ ranging from approximately 300 sccm to approximately 1,000 sccm.

Referring to FIG. 1D, the third ILD layer is patterned using a dual damascene process to form a second trench 21. A conductive material is formed to fill the second trench. The conductive material is planarized using the third ILD layer as a target to thereby form a via and a second metal interconnection 22. The second metal interconnection is formed as a copper interconnection, and a copper diffusion barrier layer may be additionally formed before forming the cooper interconnection.

In accordance with the present invention, the diffusion barrier layer is formed of SiC or SiN after forming the contact plug, and thereafter the annealing process is performed. Thus, it is possible to secure thermal stability of a metal interconnection and also improve dark current characteristic by forming the FSG layer containing nitrogen. This makes it possible to improve reliability of the metal interconnection and device reliability.

While the present invention has been described with respect to the specific embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims. 

1. A method for forming a metal interconnection in an image sensor, the method comprising: forming a first interlayer dielectric (ILD) layer having substantially planar upper and lower surfaces and a contact plug that extends from the upper surface to the lower surface over a substrate; forming a diffusion barrier layer over the first ILD layer; and performing a forming-gas annealing process after said forming a diffusion barrier layer.
 2. The method of claim 1, further comprising forming a second ILD layer over the diffusion barrier layer.
 3. The method of claim 2, wherein the second ILD layer has a multi-layered structure.
 4. The method of claim 2, further comprising forming a silicon-rich oxide layer over the second ILD layer.
 5. The method of claim 2, wherein the second ILD layer comprises a fluorinated silicate glass (FSG) layer containing nitrogen.
 6. The method of claim 5, wherein the FSG layer includes one of N₂ or N₂O.
 7. The method of claim 5, wherein the FSG layer is formed by flowing a mixture gas at a flow rate of N₂ ranging from approximately 300 sccm to approximately 3,000 sccm, a flow rate of N₂O ranging from approximately 400 sccm to approximately 2,000 sccm, a flow rate of SiH₄ ranging from approximately 100 sccm to approximately 800 sccm, or a flow rate of SiH₄ ranging from approximately 300 sccm to approximately 1,000 sccm.
 8. The method of claim 5, wherein the FSG layer is formed under a pressure ranging from approximately 0.1 Torr to approximately 10 Torr.
 9. The method of claim 2, further comprising etching through the second ILD layer and the diffusion barrier layer to form a trench.
 10. The method of claim 1, further comprising filling a trench with a conductive material that is electrically connected to the contact plug.
 11. The method of claim 1, further comprising planarizing a conductive layer and an upper surface of a conductive material.
 12. The method of claim 1, wherein the diffusion barrier layer comprises one of SiC or SiN.
 13. The method of claim 1, wherein said performing a forming-gas annealing process is performed in a mixture gas ambient of H₂ and N₂ under a condition that a ratio of H₂/N₂ is in a range of approximately 3% to approximately 30%.
 14. The method of claim 1, wherein said performing a forming-gas annealing process occurs at a temperature ranging from approximately 400° C. to approximately 600° C. for approximately 10 minutes to approximately 3 hours.
 15. The method of claim 1, wherein the contact plug comprises tungsten with a Ti/TiN bilayer stacked.
 16. An image sensor comprising: a first interlayer dielectric (ILD) layer having substantially planar upper and lower surfaces and a contact plug that extends from the upper surface to the lower surface over a substrate; a diffusion barrier layer disposed over the first ILD layer; a second ILD layer disposed over the diffusion barrier layer; a trench etched through the second ILD layer and the diffusion barrier layer; and a conductive material within the trench, wherein the conductive layer is electrically connected to the contact plug.
 17. The image sensor of claim 16, wherein the second ILD layer has a multi-layered structure.
 18. The image sensor of claim 16, further comprising a silicon-rich oxide layer disposed over the second ILD layer.
 19. The image sensor of claim 16, wherein the second ILD layer comprises a fluorinated silicate glass (FSG) layer containing nitrogen.
 20. The image sensor of claim 19, wherein the FSG layer includes one of N₂ or N₂O.
 21. The image sensor of claim 16, wherein the diffusion barrier layer comprises one of SiC or SiN.
 22. The image sensor of claim 16, wherein the contact plug comprises tungsten with a Ti/TiN bilayer stacked. 